Research

Our post graduate research projects involve all aspects of Materials 4.0 and span across the Royce research areas

Current Projects

Cohort 1

Find out about the research our Cohort 1 PhD students are currently conducting.

Developing a machine learning based approach to 2D and 3D hydride characterisation in zirconium alloys

PhD Researcher

Although much research has been done on zirconium hydrides, one of the major challenges has been the lack of an efficient and unbiased method to analyze these hydrides in both 2D and 3D. This is where the use of deep learning (DL) algorithms comes in. DL methods have shown great potential in tackling various materials science problems, especially in recognizing and classifying microstructural features with a high degree of accuracy and reliability.

The aim of this research is to apply DL techniques to detect and extract hydride features from datasets, allowing for the development of functions that can quantify hydride characteristics such as their length, orientation, and connectivity. By achieving this, the project hopes to provide, for the first time, a reliable quantitative analysis of hydride microstructures and, ultimately, gain a deeper understanding of their precipitation behaviour and how it impacts the overall performance of the cladding material.

Developing the next generation of polymers using artificially intelligent reactor platforms

The polymer materials field has yet to fully embrace the potential of modern digital technologies, relying instead on time-consuming traditional methods for polymer discovery and development. To meet the growing demand for high-performance, sustainable materials, we must transform how polymers are developed.

My PhD project is focused on addressing this challenge by advancing artificially intelligent polymer synthesis platforms. I am developing an automated flow reactor that leverages machine learning to self-optimize within a defined parameter space, streamlining the polymer development process.

By the end of my research, I aim to contribute to a new era of innovation in polymer science while gaining expertise in polymer synthesis, machine learning, programming, and flow chemistry.

Artificial intelligence X-ray imaging

X-ray imaging techniques, using both synchrotron and laboratory sources, have emerged as a powerful tool to study dynamic phenomena in materials science, from metal solidification to the functioning of lithium batteries. However, the vast and complex data sets generated during time-resolved experiments present profound technical and practical problems for quantification, especially for multi-modal experiments and fast time resolve tomography where 10s of TB can be generated in a single experiment. Applying Artificial Intelligence (AI) to X-ray imaging has so far mainly focused on speeding up cumbersome human operations on uni-modal tomographic data, such as volume reconstruction and segmentation, and radiograph post-acquisition analysis. Little work has been carried out on multi-modal deep learning, which therefore remains a difficult challenge as well as an enormous opportunity. One reason deep learning has not been applied extensively to multi-modal data is that training deep models requires large-scale annotated datasets, e.g. millions of images with human supplied labels. This project will capitalise on recent developments in self-supervised training methods to overcome the need of large-scale datasets and develop AI models for multi-modal X-ray imaging. Deep learning models will be trained directly from the data without human-supplied annotations, and then adapted to new tasks with a relatively small number of human-supplied labels for training. The newly created models will be applied to the study of metal solidification and the extraction of information in real-time during in-situ experiments 

Machine learning for quantitative and qualitative defect analysis in semiconductors using hyperspectral cathodoluminescence

PhD Researcher

This PhD project aims to develop a machine learning (ML)-based method for rapid and efficient characterisation of dislocations in semiconductors using cathodoluminescence (CL) data. Dislocations degrade semiconductor performance, reducing yield, performance, and reliability. Current methods like atomic force microscopy (AFM) and transmission electron microscopy (TEM) can provide precise defect analysis but are slow and unsuitable for in-line inspection. CL microscopy, which maps optical and electronic properties through light emission under an electron beam, offers potential for faster defect analysis, but its industrial application is currently limited to signal intensity-based techniques, which only measure dislocation density without identifying specific types or properties.

This research harnesses CL’s hyperspectral imaging capabilities to capture detailed spectral and polarisation information, enabling a multidimensional view of dislocations. By integrating data from multiple high-resolution techniques, such as AFM, the project will train ML algorithms to classify dislocation types (edge or screw) and properties like the Burgers vector. These ML models will automate the analysis of hyperspectral CL data, offering a fast, scalable alternative to existing methods. The outcome will be a novel tool for real-time defect monitoring in semiconductor manufacturing, enhancing yield and device performance through improved defect characterisation.

 

Failure Fundamentals: understanding the role of hydrogen in jet engine failure

PhD Researcher

Supervisor

Materials in jet engines undergo extreme conditions in terms of both temperature and loading. Failure of critical parts can be catastrophic, and therefore we must have reliable techniques at hand to both prevent failures and understand failures when they occur. In recent years, there have been significant advances in microscopy capabilities that can be used to assess crack path damage, and the plastic wake beneath a crack. In this project, we use electron backscatter diffraction to analyse the plastic wake in different loading regimes in titanium alloys, and under elevated temperature. This will be combined with transmission electron microscopy to investigate the fundamental failure mechanisms. This will be used to develop robust methods for analysing material failures to predict the failure mode. The development of hydrogen powered gas turbine engines presents a further question, in whether we can use these tools to assess hydrogen related failures. It is well known that hydrogen embrittles engineering alloys, so we must ensure the tools that are developed can be applied to a new chemical environment. This includes the use of cryogenic atom probe tomography to connect the chemical signature of the failure to the plastic wake field, to fully understand the failure mechanisms occurring. 

Advancing battery intelligence using digital parameterisation of battery electrode microstructures

PhD Researcher

Industry Sponsor

In response to significant global warming over the past decade, global efforts have been focused on developing innovative methods for energy generation to decarbonize the atmosphere, with the goal of achieving net zero in the coming decades. Many of these methods, such as renewable energy and electric vehicles, rely heavily on energy storage systems. As a result, batteries have become a critical technology for achieving net zero. However, current batteries must become lighter, last longer, and possess higher energy densities to accommodate the demands of various applications.

While research into enhancing battery performance is already underway, progress is hindered by human limitations in processing and analysing complex data. To accelerate this process, my PhD aims to leverage artificial intelligence to optimize battery performance by predicting ideal microstructural parameters for electrodes that can be practically manufactured.

Novel interphases for ceramic composites: a high-throughput approach

PhD Researcher

Ceramic Composites (CMCs) have potential use in future high-temperature hydrogen-fuelled jets. Currently in aerospace, nickel is used, but in a water vapour environment, it corrodes. Nickel also can’t handle the desired temperatures. CMCs can do both.

CMCs consist of fibres embedded in a matrix. The mechanical and corrosive properties of CMCs heavily depend on coatings between the fibres and the matrix. A Scanning Electron Microscope (SEM) can be used to characterise the coatings and a flat-punch nanoindenter for micro-mechanical tests. I plan to use Materials 4.0 techniques to optimise this, automatically characterising coatings using that information for more efficient micromechanical test.

2D Materials

Maintaining the UK’s leadership in science and technology of two-dimensional materials and nanomaterials composites. Developing new high-performance and energy-efficient materials enabling new architectures and fabrication methods for electronics and optoelectronics devices. Supporting creation of innovative SMEs and increasing productivity of the UK’s high-tech manufacturing sectors.

Advanced Metals Processing

Building on the UK’s strength in metals processing, providing the support needed to deliver innovative metals processing technologies and novel alloy solutions. Enabling the UK metal industries to transition to a resource efficient, zero-pollution, digitalized and agile future.

Atoms to devices

Providing the underpinning, cross-disciplinary, technology platforms to facilitate and support the accelerated discovery and development of new device materials. Through the deposition of precisely controlled thin films, the engineering of interfaces, and the ability to control doping on the nanoscale, enabling the design of new devices and new technological solutions that underpin a breadth of societal applications.

Biomedical Materials

Accelerating the discovery, manufacture and translation of biomedical materials, enhancing the UK’s position as an international leader in the fields of biomaterials and biomedical systems and devices.

Chemical Materials Design

Pioneering methods in computer aided design, machine learning, and robotics for materials discovery and characterisation. Accelerating innovation in the discovery and development of materials with desired properties and minimal environmental impact. Delivering faster and more sustainable synthetic methods to chemical, catalytic and biological materials.

Electromechanical Systems

Delivering substantial advances in efficient energy storage, new energy vectors, and chemical synthesis through novel electrochemical devices and systems.

Material Systems for Demanding Environments

Providing material system solutions to address the needs of energy and transport sectors where conventional structural materials solutions fail, and enhance efficiencies by increasing operation temperatures, withstanding harsher environments and being able to predict with much greater certainty the life of components.

Nuclear Materials

Increasing the UK’s existing economic strengths and competitive advantages in nuclear energy, and support its net-zero ambitions, by enabling innovation in research on radioactive materials, including an experiment with-modelling approach, via a co-ordinated network of national laboratories, nuclear user facilities, and expertise. Developing vibrant industry- and academic-led programmes which accelerate nuclear’s contribution to deep decarbonisation.

Modelling & Simulation

This Research Area aims to support researchers across academia and industry to access the power of materials modelling in understanding and improving materials. We support researchers who use modelling and simulations themselves, but also provide a route for new collaborations between industry and academia or between simulation and experiment.

Imaging & Characterisation

The Imaging and Characterisation research area aims to provide and support access to the cutting-edge techniques applicable across the entire scope of Royce’s research areas. This includes the specific expertise needed to describe and quantify the structure and properties of such a broad range of advanced materials.